Safety Data & Installation Safety Manual

Pre-Installation

  • Product Family: Outdoor Living Foundations (OLF) Modular Systems

    Use: Outdoor kitchens, fireplaces, fire pits, furniture, walls

    Intended Users: Licensed contractors and trained installation crews

    1. Identification

    • Product Name: OLF Modular Kitchen, Furniture, Fire Features, and Structural Units

    • Recommended Use: Assembly and installation of prefabricated outdoor living modules.

    • Manufacturer: Outdoor Living Foundations (OLF)

    • Emergency Contact: Refer to project-specific site safety plan.

    2. Hazard Identification

    OLF modules are non-hazardous when intact. Risks arise during handling, cutting, fastening, and finishing.

    Primary Hazards

    • Cuts/abrasions from sharp panel edges.

    • Dust inhalation when cutting Cemrock composite panels (respirable dust).

    • Crush/strain injuries from manual handling of heavy modules (50–600 lbs).

    • Trips and falls during staging and assembly.

    • Fire/explosion risks from improper gas/electrical installation.

    Signal Words: WARNING – Improper handling or installation may result in injury or property damage.

    3. Composition / Information on Materials

    • Cemrock Composite Panels – Lightweight cementitious composite.

    • Steel/Aluminum Hardware – Fasteners, bracing, leveling feet.

    • Adhesives/Sealants – Sold separately; follow manufacturer SDS.

    • Appliances (3rd party) – Must reference OEM SDS.

    4. First Aid Measures

    • Inhalation: Move worker to fresh air if dust generated; provide respiratory support if needed.

    • Skin Contact: Wash with soap and water; cover cuts/abrasions.

    • Eye Contact: Flush with clean water for 15 minutes.

    • Crush Injury: Call emergency services; follow site medical response protocol.

    5. Fire Fighting Measures

    • Modules are non-combustible.

    • Fire risk arises only from adjacent combustible finishes or fuel appliances.

    • Extinguishing Media: Class A/B/C extinguishers as applicable.

    • Special PPE: Fire-resistant gloves, respirator for smoke.

    6. Accidental Release Measures

    • Spills/Leaks: Not applicable.

    • Dust Control: Use HEPA vacuum or wet-cutting techniques; avoid dry sweeping.

    • Waste Disposal: Collect cuttings and debris in approved containers. Dispose in accordance with local construction waste regulations.

    7. Handling and Storage

    • Store flat on pallets; protect from moisture and direct impact.

    • Do not stack more than 3 pallets high.

    • Lift with mechanical assistance for units over 80 lbs.

    • Always wear gloves when handling panels.

    • Stage modules near installation zone to minimize manual handling.

    8. Exposure Controls / PPE

    Required PPE During Installation:

    • Safety glasses / face shield when cutting or drilling.

    • NIOSH-approved respirator when cutting Cemrock materials.

    • Cut-resistant gloves.

    • Steel-toe boots.

    • Hearing protection when using power tools.

    • High-visibility vest as per site SSP.

    Engineering Controls:

    • Wet-cutting methods preferred.

    • Local exhaust/HEPA vacuums when dry-cutting is unavoidable.

    9. Physical and Chemical Properties

    • Non-flammable, non-corrosive composite panels.

    • Dust is nuisance particulate only; avoid prolonged exposure.

    • Modules withstand outdoor exposure (UV, water, freeze/thaw).

    10. Stability and Reactivity

    • Stable under normal construction conditions.

    • Cutting may release nuisance dust.

    • Incompatible with strong acids or alkalis.

    11. Installation Safety & Sequencing Hazards

    • Lifting/Handling: Use two-man lifts or mechanical aids.

    • Power Tools: Follow OSHA safe-use guidelines.

    • Utility Integration: All electrical, gas, and plumbing must be performed by licensed trades.

    • Fire Features: Verify clearances, ventilation, and fuel type. Test systems before cladding.

    • Finishes: Use respirators for adhesives, sealants, or solvent-based coatings. Follow product SDS.

    12. Disposal Considerations

    • Dispose of off-cuts, debris, and packaging through approved construction waste channels.

    • Recycle metals where possible.

    • Adhesives/chemicals disposed per manufacturer SDS.

    13. Regulatory & Compliance Notes

    • Permits: All installations require local building department permits for gas, plumbing, and electrical.

    • Inspections: Do not enclose utilities until inspected and approved.

    • Appliances: Install only outdoor-rated appliances. Follow OEM manuals.

    • Final Sign-Off: Ensure inspection tags, permits, and manufacturer’s checklists are completed.

    14. Training & Competency

    • All installers must be trained in manual handling, dust control, and PPE use.

    • Only licensed trades may connect utilities.

    • Toolbox talks required daily before installation tasks.

    15. Emergency Information

    • Fire/Explosion: Evacuate, call fire department, shut off fuel supply.

    • Medical: Call site medical response/emergency services.

    • Utility Leak: Shut down source immediately; evacuate until inspected.